The operation and maintenance of modern wind turbines incurs considerable costs. To maintain competitiveness, failure risks must be minimized, maintenance costs lowered and the availability and energy efficiency of the system increased. This is where condition monitoring enters the game: monitoring of gear units and generators is generally recommended, not just for offshore wind turbines or systems in remote regions. Beckhoff combines the powerful processors of modern PC technology together with EtherCAT as fast communication system, integrating condition monitoring functionality seamlessly into the controller. The vibrations of bearings or electrical machines are picked up by standard measurement terminals from Beckhoff and transmitted to the controller via EtherCAT. Configuration, programming and diagnostics are carried out within one system using TwinCAT. With improved error detection and holistic system analysis capabilities, the control system-integrated condition monitoring from Beckhoff is superior to conventional hardware-based condition monitoring solutions. Through integration of further signals from operational management, including temperature, pressure and current, among others, false alarms can be prevented and error detection is improved. Integration of condition monitoring into the central PC-based controller is advantageous, in particular where large amounts of data from different devices need to be analyzed or if damage frequencies need to be evaluated in relation to the rotary speed. The controller acquires and processes the signals in the microsecond range. However, cost reductions with regard to system, installation and maintenance also highlight the merits of system-integrated condition monitoring. Existing systems can be retrofitted simply and inexpensively. The modularity of the Beckhoff hardware and software allows a stand-alone condition monitoring system CMS to be set up, as well as the direct integration with Lifetime Activation Key Huuuge Casino operational management of the wind turbine. In both application scenarios, the identical hardware and software modules can be used. The universal and scalable portfolio of industrial PCs and embedded PCs enables the flexible choice of the controller: from the single-chip system through to the multi-core server CPUs. Depending on the required performance and adapted to the budget and complexity of the task, a tailored device can Lifetime Activation Key Huuuge Casino selected. In this way, specially developed TwinCAT modules can be used in a wide variety of scenarios, freely combined with each other and easily reused as required. When retrofitting a wind turbine with condition monitoring, it is only necessary to expand the turbine controller by a terminal block with the appropriate EtherCAT measuring terminals: The EtherCAT measurement modules from the ELM device series provide high-precision, fast, and robust measurement technology, which is directly integrated in the control system. The EL enables the direct connection of various acceleration sensors via an Integrated Electronics Piezo-Electric interface IEPE and performs the high-precision vibration measurement. Learn more. The digital signals with 5 V or 24 Vanalog signals such as The spectrum ranges from simple, slow and cost-effective with e. The recorded values are made available to the industrial PC or embedded PC completely as raw signals and in full resolution via the fast EtherCAT fieldbus. At the same time, these signals are time synchronized by the EtherCAT Distributed Clocks and allow a high-performance and efficient evaluation — through to combined modal analyses. To evaluate the signals and to detect or predict damage, algorithms can easily be developed or integrated in TwinCAT. In the same way, external software tools can be connected via the open interfaces, such as the ADS protocol: e. In the case of a stand-alone condition monitoring systems CMSthe industrial PCs and embedded PCs offer a variety of interfaces for communication with the operational management and extensions for integration via a fieldbus system. The signals can be recorded as raw data, pre-processed and filtered signals or results of the calculations. In doing so, the data can be filed on the local system and transferred via a Lifetime Activation Key Huuuge Casino or the Internet to a remote system or server. With its continually expanding measurement technology portfolio, Beckhoff serves the entire bandwidth of requirements in industrial measurement technology: from 1 Hz to the kHz range, from the measurement of current and voltage and from vibration to force measurement. IP20 components read in the sensors from inside the control cabinet. The basic line measurement modules are conceived for the recording of highly dynamic events with high measuring accuracy — simultaneously on all channels and modules. The economy line is intended for the recording of less dynamic processes. An integrated 24 V sensor supply and 24 V power contacts reduce the wiring work in the control cabinet. With their enormous temperature stability of ppm in the temperature range normally found in control cabinets, these modules even tower above the basic line. Typical signal forms required for the measurement of prototypes or for condition monitoring, such as strain gauges, temperature sensors and accelerometers, are naturally also available. Both product lines support proven EtherCAT features such as distributed clocks time stamping in ns format and bus diagnostics. Integrated diagnostics functions ensure reliable measurement. This terminal now represents a key component in thousands of condition monitoring applications for monitoring gear units, generators and bearings.
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